Monday, May 29, 2006

Gumption and the challenge of making real progress

It’s been a while since I’ve made a post but this post comes with progress. At least it feels like progress … sure has been a long time coming. This weekend (Memorial Day weekend) I managed to actually get the fender flares attached to the 1974 Porsche 911. This took a few hours finalizing the sheet metal (pretty much me beating the crap out of the area where the flares attach so that it resembles a sack of walnuts). With the sheet metal in order primer was applied – and now I know why even something as seemingly simple as blowing paint on a car takes practice – not as easy as it looks. My son Michael helped with the primer, masking and clean-up so at least we had some fun.

I gave the primer the night to cure and the next morning set about actually gluing the flares to the car. This took about an hour of final fitting (you can never be too close) and then on with the panel adhesive. For those of you who may care, I used Fusor # 127EZ. Liberally applied one set of tubes (it’s a two-part adhesive) was enough for both flares. You have about an hour of working time and the flares were set well within this time. I also glued my shorts to my leg hair but that’s another story.

Twenty-four hours later (actually more like twenty-eight) I pulled the screws and the flares stayed on, a good sign for sure. Even with some tugging everything looks to be staying place. Today I actually spread some filler, the heavy-duty Mar-Glass that includes fiber glass strands in with the filler. The stuff a bit messier then normal body filler but a lot stronger and does a great job of smoothing the gap around the flare. I’ll do the rough and then hire someone with skill to do the actual finish work. Also used some seam sealer to ensure that the fit between the wheel wells and flares are water tight.

I’ll put this weekend down as a win.

Here I am showing my usual exuberance and excitement about the project actually making some progress. Actually, my wife just called me a not so nice name. True, but not so nice. Posted by Picasa

From the back the flares actually look pretty symetrical, as long as nobody breaks out a tape measure we'll be good. Posted by Picasa

A look at the left side fender. Overall, the adhesive seems to have worked real well and the flares seem like actual extensions of the metal. Posted by Picasa

Here's a look at the fender flare attached to the car. I've started to fill around the edges with Mar-Glass (this is after the second coat). Posted by Picasa

Here's the flare attached to the car, you can see the adhesive along the edges. The screws provided a temporary tight bond between the flare and the sheet metal underneath. Posted by Picasa

The right rear fender primed and ready for the panel adhesive that will (hopefully) bond the flare to the body. Posted by Picasa